Rear headliner takes shape

social distancing – headliner work in progress in the car park

Headlining resources Waste not, want not. I used a large ply offcut from cutting the sheets to length, as a full-size test piece to check the width dimensions inside the bus. Better safe than sorry. It’s got to be right. This way I can make sure that the final fit should be nice and snug. … Read more

Lockdown not a slowdown…

lockdown air-cooled social distancing

Headliner back on track No chance of going too stir crazy in lockdown. A VW camper often presents lots of potential work projects to keep you busy. Fortunately for me, I have the headliner to finish off. Living in the ‘new normal’ of a Covid-19 pandemic, where social distancing is the norm, it’s good to … Read more

Making the rear roof headliner

back to refining the test piece for a perfect fit

Heading to the back With the front two flexible ply pieces for the cab headliner all cut to size and fitting nicely, time to make a start on the rear sections of the bus. In theory, some of these should be a bit easier. Let’s see how that theory works out! When making headliner pieces … Read more

Cab ply headliner test fitting

test fitting the cab ply headliner panels

Headliner transformation Having spent a while getting all the sizes and dimensions sorted, and the flexible ply cut, I finally had both pieces of the cab section of the headliner ready. These potentially were the most difficult pieces to make. Hopefully, the other sections for the rest of the bus should be a bit easier … Read more

The first cut is the neatest

enjoying the golden hour sunlight

Headliner project gets real Lots of measuring, drawing and making templates. Now it’s all about to get very real. Time to transfer the refined dimensions over to the flexible ply. Final amends made to my design drawings, The moment of truth It was a good fit last time, but I knew with a couple of … Read more

Ply headliner gets real

headliner test space location with a view

On to the next stage… Template testing time is just about over. Having checked and then double-checked with full-size templates to ensure all the shapes, curves and corners fit nicely, it’s time for the real thing. The flexible plywood that the headliner is going to be made from. Ordered enough to do the job, but … Read more

getting ready to rock ’n’ roll

the R’n’R Bed mechanism gets bolted securely in place

Bed fitting Apologies, it’s been a while! OK, so having picked up my full-width rock ‘n’ roll bed, it was now time to get it fitted into the back of the bus. Having even a basic usable seat (let alone a bed!) in the back will make such a difference. For once there will be … Read more

Don’t look!

All cleaned up and given a coat of primer ready for the next stage

Hidden nasties Yep, you guessed it, more areas found that will need attention… well I will only be getting the job done once, so I might as well make sure it’s done right! Bit of a monster post as the guys at Southern Kombi Parts have been really busy on the van and making excellent … Read more